STEERING KNUCKLE > INSTALLATION

for Preparation Click here



1. INSTALL STEERING KNUCKLE (for 1KR-FE)


    C196540E01

  1. Using SST and a press, insert a new hub bearing, with its magnetic rotor side facing the inside of the vehicle, until it reaches the end of the steering knuckle.

    SST
    09608-10010  
    09950-70010   (09951-07100)

    NOTICE:
    1. Do not remove the inner race because the hub bearing is built into the oil seal.
    2. Do not use bearings that have been removed.
    3. Do not wipe off any grease that has been applied to new bearings.
    4. Do not bring magnets close to the magnetic rotor surface of the bearing.
    5. Keep the magnetic rotor surface of the bearing free of foreign matter.



2. INSTALL STEERING KNUCKLE (for 1ND-TV, 1NR-FE)


    C197175E01

  1. Using SST and a press, insert a new hub bearing, with its magnetic rotor side facing the inside of the vehicle, until it reaches the end of the steering knuckle.

    SST
    09950-60020   (09951-00750)
    09950-70010   (09951-07100)

    NOTICE:
    1. Do not remove the inner race because the hub bearing is built into the oil seal.
    2. Do not use bearings that have been removed.
    3. Do not wipe off any grease that has been applied to new bearings.
    4. Do not bring magnets close to the magnetic rotor surface of the bearing.
    5. Keep the magnetic rotor surface of the bearing free of foreign matter.



3. INSTALL FRONT DISC BRAKE DUST COVER


    C196541E01

  1. Provisionally install a new disc brake dust cover, as shown in the illustration.

    Standard Clearance A:
    Engine type
    		Clearance A
    1KR-FE
    		19.8 mm (0.780in.)
    1ND-TV, 1NR-FE
    		25.5 mm (1.00in.)



    C196542E01

  1. Using SST and a hammer, install the disc brake dust cover.

    SST
    09223-56010  

    NOTICE:
    1. Uniformly press in the disc brake dust cover while sliding SST slightly.
    2. Surely press in the disc brake dust cover until it comes into contact with the pressing-in base.



    C196543

  1. Using a chisel, fix the 3 points on the circumference.

    NOTICE:
    Securely fold each end into the engagement grooves.



4. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 1KR-FE)


    C191648E01

  1. Using SST and a press, press the axle hub sub-assembly into the steering knuckle.

    SST
    09608-32010  
    09950-60010   (09951-00520)
    09950-70010   (09951-07100)



5. INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 1ND-TV, 1NR-FE)


    C197173E01

  1. Using SST and a press, press the axle hub sub-assembly into the steering knuckle.

    SST
    09608-32010  
    09950-60010   (09951-00560)
    09950-70010   (09951-07100)



6. INSTALL FRONT AXLE HUB HOLE SNAP RING


    C191649E01

  1. Using snap ring pliers, install a new hole snap ring, as shown in the illustration.
    Text in Illustration 
    *1
    		Speed Sensor Installation Hole

    NOTICE:
    1. Do not overlap the end of the snap ring and the installation hole in the speed sensor on the knuckle side.
    2. Do not damage the magnetic rotor surface of the bearing when installing the snap ring.



7. INSTALL FRONT AXLE ASSEMBLY


    C191643

  1. Install the front axle assembly onto the shock absorber.

  1. Install the 2 bolts and 2 nuts.

    Torque:
    164 N*m{ 1672 kgf*cm , 121 ft.*lbf }

    NOTICE:
    Be careful not to damage the drive shaft boot or speed sensor rotor.

  1. Push the front axle out of the vehicle to align the spline of the drive shaft with the front axle and insert the front axle.



8. INSTALL FRONT LOWER SUSPENSION ARM


    C191650

  1. Install the lower arm onto the steering knuckle with a new castle nut.

    Torque:
    98 N*m{ 999 kgf*cm , 72 ft.*lbf }

  1. Install a new clip.



9. INSPECT FRONT AXLE HUB BEARING LOOSENESS


    C107912

  1. Using a dial indicator, check for looseness near the center of the axle hub.

    Maximum looseness:
    0.05 mm (0.00197 in.)

    HINT:
    1. Ensure that the dial indicator is set perpendicular to the measurement surface.
    2. If looseness exceeds the maximum, replace the front axle hub bearing.



10. INSPECT FRONT AXLE HUB RUNOUT


    C107911

  1. Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

    Maximum runout:
    0.05 mm (0.00197 in.)

    HINT:
    1. Ensure that the dial indicator is set perpendicular to the measurement surface.
    2. If runout exceeds the maximum, replace the front axle hub sub-assembly.



11. INSTALL FRONT DISC


    C196559E01

  1. Align the matchmarks of the disc and axle hub, and install the disc.
    Text in Illustration 
    *1
    		Matchmark

    NOTICE:
    When replacing the disc with a new one, select the installation position where the front disc has the minimal runout.



12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY


    C191638

  1. Install the disc brake caliper onto the steering knuckle.

    Torque:
    107 N*m{ 1089 kgf*cm , 79 ft.*lbf }



13. CONNECT FRONT SPEED SENSOR


    C191640

  1. Install the front speed sensor onto the steering knuckle with the bolt.

    Torque:
    8.5 N*m{ 87 kgf*cm , 75 in.*lbf }



    C191639

  1. Install the flexible hose and front speed sensor with the bolt.

    Torque:
    29 N*m{ 300 kgf*cm , 22 ft.*lbf }

    HINT:
    Install the front speed sensor first and then the front flexible hose.



14. INSTALL FRONT AXLE HUB NUT


    C191651

  1. Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

  1. Using a 30 mm deep socket wrench, install a new axle hub nut.

    Torque:
    216 N*m{ 2203 kgf*cm , 159 ft.*lbf }

  1. Using a chisel and hammer, caulk the axle hub nut.



15. INSTALL FRONT WHEEL

Torque:
103 N*m{ 1050 kgf*cm , 76 ft.*lbf }



16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT:
(Click here).



17. CHECK FOR SPEED SENSOR SIGNAL

HINT:
(Click here).